High-Strength, Self-Sensing Multiphase Hydrogels for Load-Bearing Actuation and Logical Human–Machine Interaction
Corresponding Author: Tieqiang Wang
Nano-Micro Letters,
Vol. 18 (2026), Article Number: 450
Abstract
Stimuli-responsive shape-changing hydrogels are the most competitive candidates for artificial muscles, electronic skins, and soft robotics. However, existing actuating hydrogels often suffer a trade-off between actuation performance and mechanical strength, which greatly limits their application prospects as actuators under external force loads. Here, we adopt a cascade polymerization strategy to successively introduce electrical sensing and mechanically enhanced polymer network phases into sponge-like PNIPAM hydrogels to achieve PNIPAM-based photothermal-responsive actuating hydrogels with fast response, high strength, and self-sensing performance. The as-prepared hydrogel actuator can execute rapid actuation missions even under external loading far exceeding its own mass and generate differentiated electrical sensing signals according to the magnitude of the external load. Based on the corresponding relationship between the mass of the load and the actuation behavior (such as "0/1" encoding), we develop a novel material-based binary information encoding system. Furthermore, by manufacturing logic gates to analyze differentiated feedback sensing signals and integrating them with Internet of Things technology, a closed-loop logic control system is established for remote logic-based interactive communication. This study fills the gap of traditional hydrogels in load-bearing actuation and complex interactive applications and opens up a new direction for the next generation of smart soft materials.
Highlights:
1 The cascade polymerization synergistic toughening mechanism overcomes the problem of mutual constraints between "mechanical strength and response speed" of traditional hydrogels and realizes load-bearing actuation.
2 The “mass–deformation” dynamic coding law was established, enabling a hydrogel-based 0/1 binary information encoding system derived from mechanical actuation responses.
3 Actuation–perception integrated logic-gate units were developed to enable intelligent soft robotics through a closed-loop “light-triggered actuation–signal feedback–logic processing–robotic action” control system.
Keywords
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- C. Lu, W. Chen, X. Zhang, Highly efficient ionic actuators enabled by sliding ring molecule actuation. Nat. Commun. 16(1), 2480 (2025). https://doi.org/10.1038/s41467-025-57893-5
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- S. Palagi, A.G. Mark, S.Y. Reigh, K. Melde, T. Qiu et al., Structured light enables biomimetic swimming and versatile locomotion of photoresponsive soft microrobots. Nat. Mater. 15(6), 647–653 (2016). https://doi.org/10.1038/nmat4569
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- F. Zhu, S. Feng, Z. Wang, Z. Zuo, S. Zhu et al., Co-ion specific effect aided phase separation in polyelectrolyte hydrogels toward extreme strengthening and toughening. Macromolecules 56(15), 5881–5890 (2023). https://doi.org/10.1021/acs.macromol.2c02583
- Q. Zhao, J. Liu, Z. Wu, X. Xu, H. Ma et al., Robust PEDOT:PSS-based hydrogel for highly efficient interfacial solar water purification. Chem. Eng. J. 442, 136284 (2022). https://doi.org/10.1016/j.cej.2022.136284
- X. Cui, Z. Liu, Z. Yi, B. Zhang, X. Gao et al., Reprogrammable soft actuators based on a photochromic organic–inorganic hybrid membrane with modulatable NIR photothermal conversion. J. Colloid Interface Sci. 692, 137460 (2025). https://doi.org/10.1016/j.jcis.2025.137460
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- P. Zhang, I.M. Lei, G. Chen, J. Lin, X. Chen et al., Integrated 3d printing of flexible electroluminescent devices and soft robots. Nat. Commun. 13(1), 4775 (2022). https://doi.org/10.1038/s41467-022-32126-1
- H. Kim, S.-k Ahn, D.M. Mackie, J. Kwon, S.H. Kim et al., Shape morphing smart 3d actuator materials for micro soft robot. Mater. Today 41, 243–269 (2020). https://doi.org/10.1016/j.mattod.2020.06.005
- X. Wei, Z. Wu, H. Gao, S. Cao, X. Meng et al., Mechano-gated iontronic piezomemristor for temporal-tactile neuromorphic plasticity. Nat. Commun. 16(1), 1060 (2025). https://doi.org/10.1038/s41467-025-56393-w
- Z. Zhao, Z. Cao, Z. Wu, W. Du, X. Meng et al., Bicontinuous vitrimer heterogels with wide-span switchable stiffness-gated iontronic coordination. Sci. Adv. (2024). https://doi.org/10.1126/sciadv.adl2737
- S.-i Takata, K. Suzuki, T. Norisuye, M. Shibayama, Dependence of shrinking kinetics of poly(N-isopropylacrylamide) gels on preparation temperature. Polymer 43(10), 3101–3107 (2002). https://doi.org/10.1016/S0032-3861(02)00089-7
- Y. Hirokawa, H. Jinnai, Y. Nishikawa, T. Okamoto, T. Hashimoto, Direct observation of internal structures in poly(N-isopropylacrylamide) chemical gels. Macromolecules 32(21), 7093–7099 (1999). https://doi.org/10.1021/ma990437v
- X. Cui, Z. Liu, B. Zhang, X. Tang, F. Fan et al., Sponge-like, semi-interpenetrating self-sensory hydrogel for smart photothermal-responsive soft actuator with biomimetic self-diagnostic intelligence. Chem. Eng. J. 467, 143515 (2023). https://doi.org/10.1016/j.cej.2023.143515
References
C. Lu, W. Chen, X. Zhang, Highly efficient ionic actuators enabled by sliding ring molecule actuation. Nat. Commun. 16(1), 2480 (2025). https://doi.org/10.1038/s41467-025-57893-5
X. Li, Y. Du, X. Pan, C. Xiao, X. Ding et al., Leaf vein-inspired programmable superstructure liquid metal photothermal actuator for soft robots. Adv. Mater. 37(18), e2416991 (2025). https://doi.org/10.1002/adma.202416991
K.-H. Ha, J. Yoo, S. Li, Y. Mao, S. Xu et al., Full freedom-of-motion actuators as advanced haptic interfaces. Science 387(6741), 1383–1390 (2025). https://doi.org/10.1126/science.adt2481
C. Xue, Y. Zhao, Y. Liao, H. Zhang, Bioinspired super-robust conductive hydrogels for machine learning-assisted tactile perception system. Adv. Mater. 37(10), e2416275 (2025). https://doi.org/10.1002/adma.202416275
Z. Zhang, G. Chen, Y. Xue, Q. Duan, X. Liang et al., Fatigue-resistant conducting polymer hydrogels as strain sensor for underwater robotics. Adv. Funct. Mater. 33(42), 2305705 (2023). https://doi.org/10.1002/adfm.202305705
F. Gao, H. Jiang, D. Wang, S. Wang, W. Song, Bio-inspired magnetic-responsive supramolecular-covalent semi-convertible hydrogel. Adv. Mater. 36(29), e2401645 (2024). https://doi.org/10.1002/adma.202401645
Z. Shen, Z. Zhang, N. Zhang, J. Li, P. Zhou et al., High-stretchability, ultralow-hysteresis conductingpolymer hydrogel strain sensors for soft machines. Adv. Mater. 34(32), e2203650 (2022). https://doi.org/10.1002/adma.202203650
W. Yu, W. Zhao, X. Zhu, M. Li, X. Yi et al., Laser-printed all-carbon responsive material and soft robot. Adv. Mater. 36(36), e2401920 (2024). https://doi.org/10.1002/adma.202401920
M.C. Koetting, J.T. Peters, S.D. Steichen, N.A. Peppas, Stimulus-responsive hydrogels: theory, modern advances, and applications. Mater. Sci. Eng. 93, 1–49 (2015). https://doi.org/10.1016/j.mser.2015.04.001
R. Tognato, A.R. Armiento, V. Bonfrate, R. Levato, J. Malda et al., A stimuli-responsive nanocomposite for 3d anisotropic cell-guidance and magnetic soft robotics. Adv. Funct. Mater. 29(9), 1804647 (2018). https://doi.org/10.1002/adfm.201804647
X. Liu, M. Gao, J. Chen, S. Guo, W. Zhu et al., Recent advances in stimuli-responsive shape-morphing hydrogels. Adv. Funct. Mater. 32(39), 2203323 (2022). https://doi.org/10.1002/adfm.202203323
W.J. Li, Q.W. Guan, M. Li, E. Saiz, X. Hou, Nature-inspired strategies for the synthesis of hydrogel actuators and their applications. Prog. Polym. Sci. 140, 101665 (2023). https://doi.org/10.1016/j.progpolymsci.2023.101665
Y. Zhao, C.-Y. Lo, L. Ruan, C.-H. Pi, C. Kim et al., Somatosensory actuator based on stretchable conductive photothermally responsive hydrogel. Sci. Robot. 6(53), eabd5483 (2021). https://doi.org/10.1126/scirobotics.abd5483
Z.W. Guo, X.Y. Lu, X.H. Wang, X. Li, J. Li et al., Engineering of chain rigidity and hydrogen bond cross-linking toward ultra-strong, healable, recyclable, and water-resistant elastomers. Adv. Mater. 35(21), e2300286 (2023). https://doi.org/10.1002/adma.202300286
C.-Y. Lo, Y. Zhao, C. Kim, Y. Alsaid, R. Khodambashi et al., Highly stretchable self-sensing actuator based on conductive photothermally-responsive hydrogel. Mater. Today 50, 35–43 (2021). https://doi.org/10.1016/j.mattod.2021.05.008
H. Liu, H. Chu, H. Yuan, D. Li, W. Deng et al., Bioinspired multifunctional self-sensing actuated gradient hydrogel for soft-hard robot remote interaction. Nano-Micro Lett. 16(1), 69 (2024). https://doi.org/10.1007/s40820-023-01287-z
T. Zhou, H. Yuk, F. Hu, J. Wu, F. Tian et al., 3d printable high-performance conducting polymer hydrogel for all-hydrogel bioelectronic interfaces. Nat. Mater. 22(7), 895–902 (2023). https://doi.org/10.1038/s41563-023-01569-2
X. Li, J.P. Gong, Design principles for strong and tough hydrogels. Nat. Rev. Mater. 9(6), 380–398 (2024). https://doi.org/10.1038/s41578-024-00672-3
X. Zhao, X. Chen, H. Yuk, S. Lin, X. Liu et al., Soft materials by design: unconventional polymer networks give extreme properties. Chem. Rev. 121(8), 4309–4372 (2021). https://doi.org/10.1021/acs.chemrev.0c01088
Z. Liu, Y. Faraj, X.J. Ju, W. Wang, R. Xie et al., Nanocomposite smart hydrogels with improved responsiveness and mechanical properties: a mini review. J. Polym. Sci. B Polym. Phys. 56(19), 1306–1313 (2018). https://doi.org/10.1002/polb.24723
P. Tang, H. Yan, L. Chen, Q. Wu, T. Zhao et al., Anisotropic nanocomposite hydrogels with enhanced actuating performance through aligned polymer networks. Sci. China Mater. 63(5), 832–841 (2020). https://doi.org/10.1007/s40843-019-1236-8
X. Peng, H. Li, J. Xu, C. Lan, J. Liu et al., Reprogrammable shape morphing hydrogel modulated by synergistic photochromism and photoactuation. Chem. Eng. J. 511, 162103 (2025). https://doi.org/10.1016/j.cej.2025.162103
W. Feng, F. Li, Z. Jiang, C. Yue, G. Yin et al., Supramolecular entanglement driven emissive aggregate densification enabling room-temperature phosphorescence hydrogels with ultrastretchability and crack-tolerance. Angew. Chem. Int. Ed. 64(29), e202505192 (2025). https://doi.org/10.1002/anie.202505192
S. Palagi, A.G. Mark, S.Y. Reigh, K. Melde, T. Qiu et al., Structured light enables biomimetic swimming and versatile locomotion of photoresponsive soft microrobots. Nat. Mater. 15(6), 647–653 (2016). https://doi.org/10.1038/nmat4569
B. Zhang, X. Cui, W. He, L. Shao, T. Wang et al., Asymmetric metal–organic framework-based mixed matrix membrane for reversible self-assembling 3d architecture. ACS Appl. Polym. Mater. 5(9), 7090–7097 (2023). https://doi.org/10.1021/acsapm.3c01132
F. Zhu, S. Feng, Z. Wang, Z. Zuo, S. Zhu et al., Co-ion specific effect aided phase separation in polyelectrolyte hydrogels toward extreme strengthening and toughening. Macromolecules 56(15), 5881–5890 (2023). https://doi.org/10.1021/acs.macromol.2c02583
Q. Zhao, J. Liu, Z. Wu, X. Xu, H. Ma et al., Robust PEDOT:PSS-based hydrogel for highly efficient interfacial solar water purification. Chem. Eng. J. 442, 136284 (2022). https://doi.org/10.1016/j.cej.2022.136284
X. Cui, Z. Liu, Z. Yi, B. Zhang, X. Gao et al., Reprogrammable soft actuators based on a photochromic organic–inorganic hybrid membrane with modulatable NIR photothermal conversion. J. Colloid Interface Sci. 692, 137460 (2025). https://doi.org/10.1016/j.jcis.2025.137460
Y. Xue, X. Chen, F. Wang, J. Lin, J. Liu, Mechanically-compliant bioelectronic interfaces through fatigue-resistant conducting polymer hydrogel coating. Adv. Mater. 35(40), e2304095 (2023). https://doi.org/10.1002/adma.202304095
P. Zhang, I.M. Lei, G. Chen, J. Lin, X. Chen et al., Integrated 3d printing of flexible electroluminescent devices and soft robots. Nat. Commun. 13(1), 4775 (2022). https://doi.org/10.1038/s41467-022-32126-1
H. Kim, S.-k Ahn, D.M. Mackie, J. Kwon, S.H. Kim et al., Shape morphing smart 3d actuator materials for micro soft robot. Mater. Today 41, 243–269 (2020). https://doi.org/10.1016/j.mattod.2020.06.005
X. Wei, Z. Wu, H. Gao, S. Cao, X. Meng et al., Mechano-gated iontronic piezomemristor for temporal-tactile neuromorphic plasticity. Nat. Commun. 16(1), 1060 (2025). https://doi.org/10.1038/s41467-025-56393-w
Z. Zhao, Z. Cao, Z. Wu, W. Du, X. Meng et al., Bicontinuous vitrimer heterogels with wide-span switchable stiffness-gated iontronic coordination. Sci. Adv. (2024). https://doi.org/10.1126/sciadv.adl2737
S.-i Takata, K. Suzuki, T. Norisuye, M. Shibayama, Dependence of shrinking kinetics of poly(N-isopropylacrylamide) gels on preparation temperature. Polymer 43(10), 3101–3107 (2002). https://doi.org/10.1016/S0032-3861(02)00089-7
Y. Hirokawa, H. Jinnai, Y. Nishikawa, T. Okamoto, T. Hashimoto, Direct observation of internal structures in poly(N-isopropylacrylamide) chemical gels. Macromolecules 32(21), 7093–7099 (1999). https://doi.org/10.1021/ma990437v
X. Cui, Z. Liu, B. Zhang, X. Tang, F. Fan et al., Sponge-like, semi-interpenetrating self-sensory hydrogel for smart photothermal-responsive soft actuator with biomimetic self-diagnostic intelligence. Chem. Eng. J. 467, 143515 (2023). https://doi.org/10.1016/j.cej.2023.143515