Covalent Organic Framework-Anchored Carbon Nanotubes Enabling Ultra-Thin Robust Polyimide Films for High-Specific-Power Flexible GaAs Solar Cells
Corresponding Author: Nantao Hu
Nano-Micro Letters,
Vol. 19 (2027), Article Number: 31
Abstract
Free-standing polymer films that are ultra-thin, lightweight, and robust hold significant promise for applications in flexible electronics. However, their performance has been constrained by the challenge of simultaneously enhancing mechanical strength and reducing density. Herein, an ultra-thin and robust polyimide (PI)-based covalent organic framework-modified multi-walled carbon nanotube (MWCNT-COF) film is demonstrated for high-specific-power flexible GaAs solar cells. The film exhibits a high Young’s modulus of 1.53 GPa, a tensile strength exceeding 97.53 MPa, and a low density of 0.73 g cm−3, representing a 45.1% reduction in density. The incorporation of 3D interconnected layered and porous MWCNT-COF significantly enhances the film’s mechanical properties while reducing its density. The synergistic effects of robust MWCNTs and covalently bonded COF layers, combined with the thermally stable PI molecular structure, impart exceptional strength and lightness to the film. Computational studies further confirm that COF-grafted MWCNTs effectively modify the polyamide acid matrix, substantially improving the mechanical properties of the PI films. Moreover, flexible dual-junction and triple-junction GaAs solar cells were successfully fabricated using 6 µm-thick MWCNT-COF/PI composite films, delivering outstanding specific powers of 8998 and 7749 W kg−1, along with efficiencies of 26.6% and 31.5% (AM0), respectively. These results underscore the potential for high-performance applications in space and energy systems. This work offers valuable insights into the development of high-performance flexible GaAs solar cells based on ultra-thin and robust PI films for a wide range of applications.
Highlights:
1 A scalable solvothermal route is proposed for directly growing covalent organic framework (COF) shells on carboxylated multi-walled carbon nanotube (MWCNT), yielding MWCNT-COF hybrids with high thermal stability.
2 Polyimide composite films demonstrate a tensile strength of 97.5 MPa, a modulus of 1.53 GPa, and a density of 0.73 g cm⁻³, resolving the strength–density dilemma.
3 Flexible dual-junction and triple-junction GaAs solar cells achieve ultrahigh specific powers of 8998 and 7749 W kg⁻¹, respectively, with minimal performance degradation after 2000 bending cycles at a 10 mm radius.
Keywords
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- K. Nassiri Nazif, A. Daus, J. Hong, N. Lee, S. Vaziri et al., High-specific-power flexible transition metal dichalcogenide solar cells. Nat. Commun. (2021). https://doi.org/10.1038/s41467-021-27195-7
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- Y.-Y. Wang, W.-J. Sun, D.-X. Yan, K. Dai, Z.-M. Li, Ultralight carbon nanotube/graphene/polyimide foam with heterogeneous interfaces for efficient electromagnetic interference shielding and electromagnetic wave absorption. Carbon 176, 118–125 (2021). https://doi.org/10.1016/j.carbon.2020.12.028
- X.-X. Luo, W.-H. Li, H.-J. Liang, H.-X. Zhang, K.-D. Du et al., Covalent organic framework with highly accessible carbonyls and π-cation effect for advanced potassium-ion batteries. Angew. Chem. Int. Ed. 61(10), e202117661 (2022). https://doi.org/10.1002/anie.202117661
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- Y.-C. Chen, Y.-C. Lin, E.-C. Chang, C.-C. Kuo, M. Ueda et al., Investigation of the structure–dielectric relationship of polyimides with ultralow dielectric constant and dissipation factors using density functional theory. Polymer 256, 125184 (2022). https://doi.org/10.1016/j.polymer.2022.125184
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- C. Yuan, Z. Sun, Y. Wang, Synthesis and characterization of a novel organo-soluble polyimide containing hydroxyl and bis-tert-butyl substituted triphenylpyridine units. J. Polym. Res. 27(8), 220 (2020). https://doi.org/10.1007/s10965-020-02208-z
- C.-C. Kuo, Y.-C. Lin, Y.-C. Chen, P.-H. Wu, S. Ando et al., Correlating the molecular structure of polyimides with the dielectric constant and dissipation factor at a high frequency of 10 GHz. ACS Appl. Polym. Mater. 3(1), 362–371 (2021). https://doi.org/10.1021/acsapm.0c01141
- B. Mu, W. Li, Y. Li, W. Zhang, B. Kou et al., Polyimide films with high strength and toughness synthesized utilizing a synergistic strategy of stiffness-flexibility harmonization. High Perform. Polym. 37(6–7), 390–402 (2025). https://doi.org/10.1177/09540083251358874
- R. Liang, Y. Hu, G. Li, Photochemical synthesis of magnetic covalent organic framework/carbon nanotube composite and its enrichment of heterocyclic aromatic amines in food samples. J. Chromatogr. A 1618, 460867 (2020). https://doi.org/10.1016/j.chroma.2020.460867
- D. Bradley, C.P. Branley, M.D. Peeks, A straightforward method to quantify the electron-delocalizing ability of π-conjugated molecules. Phys. Chem. Chem. Phys. 24(19), 11486–11490 (2022). https://doi.org/10.1039/d2cp01497a
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- M.A. Kashfipour, N. Mehra, J. Zhu, A review on the role of interface in mechanical, thermal, and electrical properties of polymer composites. Adv. Compos. Hybrid Mater. 1(3), 415–439 (2018). https://doi.org/10.1007/s42114-018-0022-9
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- H. Chen, A. Cattoni, R. De Lépinau, A.W. Walker et al., A 19.9%-efficient ultrathin solar cell based on a 205-nm-thick GaAs absorber and a silver nanostructured back mirror. Nat. Energy 4, 761–767 (2019). https://doi.org/10.1038/s41560-019-0434-y
- R. Cariou, J. Benick, F. Feldmann, O. Höhn, H. Hauser et al., III–V-on-silicon solar cells reaching 33% photoconversion efficiency in two-terminal configuration. Nat. Energy 3, 326–333 (2018). https://doi.org/10.1038/s41560-018-0125-0
- F. Xu, E. Aydin, I. Yavuz, C. Deger, E. Ugur et al., Stabilized perovskite phases enabling efficient perovskite/perovskite/silicon triple-junction solar cells. Nat. Mater. 25, 259–266 (2026). https://doi.org/10.1038/s41563-025-02367-8
- M. Yu, J. Long, Q. Sun, Z. Chen, X. Wu et al., Achieving flexible higher efficiency GaInP/GaAs/InGaAs solar cells by 40-period quantum well superlattices. Nano Energy 136, 110718 (2025). https://doi.org/10.1016/j.nanoen.2025.110718
- X. Huang, J. Long, D. Wu, S. Ye, X. Li et al., Flexible four-junction inverted metamorphic AlGaInP/AlGaAs/In0.17Ga0.83As/In0.47Ga0.53As solar cell. Sol. Energy Mater. Sol. Cells 208, 110398 (2020). https://doi.org/10.1016/j.solmat.2020.110398
- T. Kim, H. Kim, D. Geum, J. Han, I. Kim et al., Ultra-lightweight, flexible InGaP/GaAs tandem solar cells with a dual-function encapsulation layer. ACS Appl. Mater. Interfaces 13, 13248–13253 (2021). https://doi.org/10.1021/acsami.1c00006
References
K. Nassiri Nazif, A. Daus, J. Hong, N. Lee, S. Vaziri et al., High-specific-power flexible transition metal dichalcogenide solar cells. Nat. Commun. (2021). https://doi.org/10.1038/s41467-021-27195-7
S. Ye, H. Rao, M. Feng, L. Xi, Z. Yen et al., Expanding the low-dimensional interface engineering toolbox for efficient perovskite solar cells. Nat. Energy 8(3), 284–293 (2023). https://doi.org/10.1038/s41560-023-01204-z
H. Wu, F. Ye, M. Yang, F. Luo, X. Tang et al., Silicon heterojunction back-contact solar cells by laser patterning. Nature 635(8039), 604–609 (2024). https://doi.org/10.1038/s41586-024-08110-8
J. Schön, G.M.M.W. Bissels, P. Mulder, R.H. van Leest, N. Gruginskie et al., Improvements in ultra-light and flexible epitaxial lift-off GaInP/GaAs/GaInAs solar cells for space applications. Prog. Photovoltaics 30(8), 1003–1011 (2022). https://doi.org/10.1002/pip.3542
B. Hailegnaw, S. Demchyshyn, C. Putz, L.E. Lehner, F. Mayr et al., Flexible quasi-2D perovskite solar cells with high specific power and improved stability for energy-autonomous drones. Nat. Energy 9(6), 677–690 (2024). https://doi.org/10.1038/s41560-024-01500-2
Y. Li, X. Ru, M. Yang, Y. Zheng, S. Yin et al., Flexible silicon solar cells with high power-to-weight ratios. Nature 626(7997), 105–110 (2024). https://doi.org/10.1038/s41586-023-06948-y
F. Han, Z. Zhang, H. Wu, H. Yuan, L. Lu et al., Homogenize strain distribution via molecular network engineering for mechanically reliable flexible perovskite solar cells. Nano-Micro Lett. 18(1), 218 (2026). https://doi.org/10.1007/s40820-026-02079-x
T.S. Kim, H.J. Kim, D.-M. Geum, J.-H. Han, I.S. Kim et al., Ultra-lightweight, flexible InGaP/GaAs tandem solar cells with a dual-function encapsulation layer. ACS Appl. Mater. Interfaces 13(11), 13248–13253 (2021). https://doi.org/10.1021/acsami.1c00006
X. Liu, H. Zhang, Y. Pan, J. Ma, C. Liu et al., A transparent polymer-composite film for window energy conservation. Nano-Micro Lett. 17(1), 151 (2025). https://doi.org/10.1007/s40820-025-01668-6
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Y. Zhou, Y. Zhang, Y. Pang, H. Guo, Y. Guo et al., Thermally conductive Ti3C2Tx fibers with superior electrical conductivity. Nano-Micro Lett. 17(1), 235 (2025). https://doi.org/10.1007/s40820-025-01752-x
P. Zhang, C. Huang, H. Liu, J. Sun, Y. Yao et al., Enhancement of thermo-oxidative stability of polyimide composites by functionalized polyimide film surface modification. Compos. Commun. 52, 102118 (2024). https://doi.org/10.1016/j.coco.2024.102118
H. Bai, Y. Hu, Y. Zhao, X. Zhu, J. Hu et al., Mechanically strong, transparent polyimide composite thin films with a low dielectric constant. Compos. Commun. 52, 102129 (2024). https://doi.org/10.1016/j.coco.2024.102129
H. Lin, H. Fan, C. Yang, S. Zhu, T. Xie et al., Porous polyimide films with low dielectric constant prepared by integrated strategy containing construction of pore structure and crosslinking network engineering. Polymer 319, 128000 (2025). https://doi.org/10.1016/j.polymer.2024.128000
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Z. Wu, J. Dong, C. Teng, X. Li, X. Zhao et al., Polyimide-based composites reinforced by carbon nanotube-grafted carbon fiber for improved thermal conductivity and mechanical property. Compos. Commun. 39, 101543 (2023). https://doi.org/10.1016/j.coco.2023.101543
C. Lu, F. Lin, H. Shao, S. Bi, N. Chen et al., Carboxylated carbon nanotube/polyimide films with low thermal expansion coefficient and excellent mechanical properties. Polymers 14(21), 4565 (2022). https://doi.org/10.3390/polym14214565
S. Ge, K. Wei, W. Peng, R. Huang, E. Akinlabi et al., A comprehensive review of covalent organic frameworks (COFs) and their derivatives in environmental pollution control. Chem. Soc. Rev. 53(23), 11259–11302 (2024). https://doi.org/10.1039/d4cs00521j
G.M. Jaid, A.A. AbdulRazak, H. Meskher, S. Al-Saadi, Q.F. Alsalhy, Metal-organic frameworks (MOFs), covalent organic frameworks (COFs), and hydrogen-bonded organic frameworks (HOFs) in mixed matrix membranes. Mater. Today Sustain. 25, 100672 (2024). https://doi.org/10.1016/j.mtsust.2024.100672
W. Zhao, Z. Wei, C. Lu, Y. Tong, J. Huang et al., Construction of all-organic low dielectric polyimide hybrids via synergistic effect between covalent organic framework and cross-linking structure. Nano Mater. Sci. 5(4), 429–438 (2023). https://doi.org/10.1016/j.nanoms.2023.02.002
H. Li, Z. Xie, C. Yang, J. Kwon, A. Lainé et al., Flexible all-organic nanocomposite films interlayered with in situ synthesized covalent organic frameworks for electrostatic energy storage. Nano Energy 113, 108544 (2023). https://doi.org/10.1016/j.nanoen.2023.108544
H. Duan, K. Li, M. Xie, J.-M. Chen, H.-G. Zhou et al., Scalable synthesis of ultrathin polyimide covalent organic framework nanosheets for high-performance lithium-sulfur batteries. J. Am. Chem. Soc. 143(46), 19446–19453 (2021). https://doi.org/10.1021/jacs.1c08675
Y.-Y. Wang, W.-J. Sun, D.-X. Yan, K. Dai, Z.-M. Li, Ultralight carbon nanotube/graphene/polyimide foam with heterogeneous interfaces for efficient electromagnetic interference shielding and electromagnetic wave absorption. Carbon 176, 118–125 (2021). https://doi.org/10.1016/j.carbon.2020.12.028
X.-X. Luo, W.-H. Li, H.-J. Liang, H.-X. Zhang, K.-D. Du et al., Covalent organic framework with highly accessible carbonyls and π-cation effect for advanced potassium-ion batteries. Angew. Chem. Int. Ed. 61(10), e202117661 (2022). https://doi.org/10.1002/anie.202117661
Y. Qin, Q. Yin, J. Lyu, X. Wang, X. Liu, Preparation of polyimide films with ultralow dielectric loss at high frequency by reducing intermolecular friction. Polymer 309, 127432 (2024). https://doi.org/10.1016/j.polymer.2024.127432
S. Kanagaraj, F.R. Varanda, T.V. Zhil’tsova, M.S.A. Oliveira, J.A.O. Simões, Mechanical properties of high density polyethylene/carbon nanotube composites. Compos. Sci. Technol. 67(15–16), 3071–3077 (2007). https://doi.org/10.1016/j.compscitech.2007.04.024
A. Mokhalingam, D. Kumar, A. Srivastava, Mechanical behaviour of graphene reinforced aluminum nano composites. Mater. Today Proc. 4(2), 3952–3958 (2017). https://doi.org/10.1016/j.matpr.2017.02.295
Y.-C. Chen, Y.-C. Lin, E.-C. Chang, C.-C. Kuo, M. Ueda et al., Investigation of the structure–dielectric relationship of polyimides with ultralow dielectric constant and dissipation factors using density functional theory. Polymer 256, 125184 (2022). https://doi.org/10.1016/j.polymer.2022.125184
J. Yi, C. Liu, Y. Tian, K. Wang, X. Liu et al., Improving dimensional stability at high temperature and toughness of polyimide films via adjustable entanglement density. Polymer 218, 123488 (2021). https://doi.org/10.1016/j.polymer.2021.123488
H. Ku, H. Wang, N. Pattarachaiyakoop, M. Trada, A review on the tensile properties of natural fiber reinforced polymer composites. Compos. Part B Eng. 42(4), 856–873 (2011). https://doi.org/10.1016/j.compositesb.2011.01.010
C. Yuan, Z. Sun, Y. Wang, Synthesis and characterization of a novel organo-soluble polyimide containing hydroxyl and bis-tert-butyl substituted triphenylpyridine units. J. Polym. Res. 27(8), 220 (2020). https://doi.org/10.1007/s10965-020-02208-z
C.-C. Kuo, Y.-C. Lin, Y.-C. Chen, P.-H. Wu, S. Ando et al., Correlating the molecular structure of polyimides with the dielectric constant and dissipation factor at a high frequency of 10 GHz. ACS Appl. Polym. Mater. 3(1), 362–371 (2021). https://doi.org/10.1021/acsapm.0c01141
B. Mu, W. Li, Y. Li, W. Zhang, B. Kou et al., Polyimide films with high strength and toughness synthesized utilizing a synergistic strategy of stiffness-flexibility harmonization. High Perform. Polym. 37(6–7), 390–402 (2025). https://doi.org/10.1177/09540083251358874
R. Liang, Y. Hu, G. Li, Photochemical synthesis of magnetic covalent organic framework/carbon nanotube composite and its enrichment of heterocyclic aromatic amines in food samples. J. Chromatogr. A 1618, 460867 (2020). https://doi.org/10.1016/j.chroma.2020.460867
D. Bradley, C.P. Branley, M.D. Peeks, A straightforward method to quantify the electron-delocalizing ability of π-conjugated molecules. Phys. Chem. Chem. Phys. 24(19), 11486–11490 (2022). https://doi.org/10.1039/d2cp01497a
J. Wang, X. Jin, H. Wu, S. Guo, Polyimide reinforced with hybrid graphene oxide @ carbon nanotube: toward high strength, toughness, electrical conductivity. Carbon 123, 502–513 (2017). https://doi.org/10.1016/j.carbon.2017.07.055
M.A. Kashfipour, N. Mehra, J. Zhu, A review on the role of interface in mechanical, thermal, and electrical properties of polymer composites. Adv. Compos. Hybrid Mater. 1(3), 415–439 (2018). https://doi.org/10.1007/s42114-018-0022-9
X. Wang, B. Li, L. Zhou, X. Shi, L. Sun et al., Improving the irradiation resistance of inverted flexible 3J solar cells by adjusting the structure. Sol. Energy 249, 744–750 (2023). https://doi.org/10.1016/j.solener.2022.12.012
H. Chen, A. Cattoni, R. De Lépinau, A.W. Walker et al., A 19.9%-efficient ultrathin solar cell based on a 205-nm-thick GaAs absorber and a silver nanostructured back mirror. Nat. Energy 4, 761–767 (2019). https://doi.org/10.1038/s41560-019-0434-y
R. Cariou, J. Benick, F. Feldmann, O. Höhn, H. Hauser et al., III–V-on-silicon solar cells reaching 33% photoconversion efficiency in two-terminal configuration. Nat. Energy 3, 326–333 (2018). https://doi.org/10.1038/s41560-018-0125-0
F. Xu, E. Aydin, I. Yavuz, C. Deger, E. Ugur et al., Stabilized perovskite phases enabling efficient perovskite/perovskite/silicon triple-junction solar cells. Nat. Mater. 25, 259–266 (2026). https://doi.org/10.1038/s41563-025-02367-8
M. Yu, J. Long, Q. Sun, Z. Chen, X. Wu et al., Achieving flexible higher efficiency GaInP/GaAs/InGaAs solar cells by 40-period quantum well superlattices. Nano Energy 136, 110718 (2025). https://doi.org/10.1016/j.nanoen.2025.110718
X. Huang, J. Long, D. Wu, S. Ye, X. Li et al., Flexible four-junction inverted metamorphic AlGaInP/AlGaAs/In0.17Ga0.83As/In0.47Ga0.53As solar cell. Sol. Energy Mater. Sol. Cells 208, 110398 (2020). https://doi.org/10.1016/j.solmat.2020.110398
T. Kim, H. Kim, D. Geum, J. Han, I. Kim et al., Ultra-lightweight, flexible InGaP/GaAs tandem solar cells with a dual-function encapsulation layer. ACS Appl. Mater. Interfaces 13, 13248–13253 (2021). https://doi.org/10.1021/acsami.1c00006