Hotspot to Homogeneous: Amorphous Interfacial Current Redistribution Enables Stable Solid-State Lithium-Metal Batteries
Corresponding Author: Chenghao Yang
Nano-Micro Letters,
Vol. 19 (2027), Article Number: 40
Abstract
Interfacial instability in oxide ceramic electrolyte (OCE)-based solid-state lithium metal batteries (SSLMBs) is conventionally attributed to chemical incompatibility or mechanical failure, yet the underlying atomic-scale mechanisms remain elusive. Here, we reveal that grain boundaries (GBs) in polycrystalline OCEs function as bipolar interfacial hotspots, accelerating three degradation pathways: lowering barriers for Li dendrite nucleation and enabling electron-leakage-driven reduction at anode side, while generating localized overpotentials for cathode phase transformation. To deactivate these GB-driven hotspots, we develop a laser-induced amorphization strategy that constructs a GB-free amorphous interlayer capable of homogenizing Li+ flux and blocking electron migration. Applied to a representative sodium superionic conductor-type electrolyte, Li1.3Al0.3Ti1.7(PO4)3, this approach delivers substantially increased critical current density in Li symmetric cells (1.4 to 2.4 mA cm−2) with stable cycling over 2000 h, and achieves an exceptional capacity retention of 101.9 mAh g−1 after 800 cycles in LiCoO2 full cells operated at 4.5 V. The generality of this strategy is further validated on garnet-type and perovskite-type OCEs. This work introduces amorphous interfacial current redistribution as a universal paradigm for engineering stable interfaces, providing a critical atomic-scale interface engineering route to unlock high-voltage, dendrite-free SSLMBs.
Highlights:
1 Surface grain boundaries in oxide electrolytes are identified as bipolar interfacial hotspots that actively drive lithium dendrite growth and cathode degradation through electron leakage and current focusing.
2 A laser-induced amorphous interlayer eliminates these hotspots via interfacial current redistribution, homogenizing ion flux and blocking electron migration for stable high-voltage operation.
3 The strategy is universally validated across sodium superionic conductor-type Li1.3Al0.3Ti1.7(PO4)3, garnet-type Li7La3Zr2O12, and perovskite-type Li3xLa2/3-xTiO3, providing a general strategy for engineering stable ceramic electrolytes.
Keywords
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- J. Janek, W.G. Zeier, Challenges in speeding up solid-state battery development. Nat. Energy 8(3), 230–240 (2023). https://doi.org/10.1038/s41560-023-01208-9
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- Y. He, C. Wang, R. Zhang, P. Zou, Z. Chen et al., A self-healing plastic ceramic electrolyte by an aprotic dynamic polymer network for lithium metal batteries. Nat. Commun. 15(1), 10015 (2024). https://doi.org/10.1038/s41467-024-53869-z
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- R. Kumar, A. Pérez del Pino, S. Sahoo, R.K. Singh, W.K. Tan et al., Laser processing of graphene and related materials for energy storage: state of the art and future prospects. Prog. Energy Combust. Sci. 91, 100981 (2022). https://doi.org/10.1016/j.pecs.2021.100981
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- G. Sun, C. Lou, B. Yi, W. Jia, Z. Wei et al., Electrochemically induced crystalline-to-amorphization transformation in sodium samarium silicate solid electrolyte for long-lasting sodium metal batteries. Nat. Commun. 14(1), 6501 (2023). https://doi.org/10.1038/s41467-023-42308-0
- X. Chi, Y. Zhang, F. Hao, S. Kmiec, H. Dong et al., An electrochemically stable homogeneous glassy electrolyte formed at room temperature for all-solid-state sodium batteries. Nat. Commun. 13(1), 2854 (2022). https://doi.org/10.1038/s41467-022-30517-y
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- F. Wang, M. Zhang, Z. Fang, H. Zhou, J. Wu et al., Mechano-electrical buffer layer at grain boundary induced solid state electrolyte with ultra-high mechanical strength and electrical insulation for stable lithium metal batteries. Energy Storage Mater. 77, 104198 (2025). https://doi.org/10.1016/j.ensm.2025.104198
- M.W. Terban, S.J.L. Billinge, Structural analysis of molecular materials using the pair distribution function. Chem. Rev. 122(1), 1208–1272 (2022). https://doi.org/10.1021/acs.chemrev.1c00237
- A. Priebe, J. Sastre, M.H. Futscher, J. Jurczyk, M.V. Puydinger Dos Santos et al., Detection of Au+ ions during fluorine gas-assisted time-of-flight secondary ion mass spectrometry (TOF-SIMS) for the complete elemental characterization of microbatteries. ACS Appl. Mater. Interfaces 13(34), 41262–41274 (2021). https://doi.org/10.1021/acsami.1c10352
- F. Han, A.S. Westover, J. Yue, X. Fan, F. Wang et al., High electronic conductivity as the origin of lithium dendrite formation within solid electrolytes. Nat. Energy 4(3), 187–196 (2019). https://doi.org/10.1038/s41560-018-0312-z
- Y. Zhang, S. Motahari, E.V. Woods, S. Zaefferer, P. Schweizer et al., Mechanically driven Li dendrite penetration in garnet solid electrolyte. Nature 652(8111), 912–918 (2026). https://doi.org/10.1038/s41586-026-10415-9
- M. Cai, Y. Dong, M. Xie, W. Dong, C. Dong et al., Stalling oxygen evolution in high-voltage cathodes by lanthurization. Nat. Energy 8(2), 159–168 (2023). https://doi.org/10.1038/s41560-022-01179-3
- S. Jo, J. Han, S. Seo, O.-S. Kwon, S. Choi et al., Solid-state reaction heterogeneity during calcination of lithium-ion battery cathode. Adv. Mater. 35(10), 2207076 (2023). https://doi.org/10.1002/adma.202207076
- Y. Lu, C.-Z. Zhao, J.-K. Hu, S. Sun, H. Yuan et al., The void formation behaviors in working solid-state Li metal batteries. Sci. Adv. 8(45), eadd0510 (2022). https://doi.org/10.1126/sciadv.add0510
References
J. Janek, W.G. Zeier, Challenges in speeding up solid-state battery development. Nat. Energy 8(3), 230–240 (2023). https://doi.org/10.1038/s41560-023-01208-9
T. Famprikis, P. Canepa, J.A. Dawson, M.S. Islam, C. Masquelier, Fundamentals of inorganic solid-state electrolytes for batteries. Nat. Mater. 18(12), 1278–1291 (2019). https://doi.org/10.1038/s41563-019-0431-3
J. Janek, W.G. Zeier, A solid future for battery development. Nat. Energy 1(9), 16141 (2016). https://doi.org/10.1038/nenergy.2016.141
Y. He, C. Wang, R. Zhang, P. Zou, Z. Chen et al., A self-healing plastic ceramic electrolyte by an aprotic dynamic polymer network for lithium metal batteries. Nat. Commun. 15(1), 10015 (2024). https://doi.org/10.1038/s41467-024-53869-z
J.-Y. Liang, X.-X. Zeng, X.-D. Zhang, T.-T. Zuo, M. Yan et al., Engineering Janus interfaces of ceramic electrolyte via distinct functional polymers for stable high-voltage Li-metal batteries. J. Am. Chem. Soc. 141(23), 9165–9169 (2019). https://doi.org/10.1021/jacs.9b03517
Z. Huang, H. Lyu, L.C. Greenburg, Y. Cui, Z. Bao, Stabilizing lithium-metal electrodes with polymer coatings. Nat. Energy 10(7), 811–823 (2025). https://doi.org/10.1038/s41560-025-01767-z
Y. Mu, S. Yu, Y. Chen, Y. Chu, B. Wu et al., Highly efficient aligned ion-conducting network and interface chemistries for depolarized all-solid-state lithium metal batteries. Nano-Micro Lett. 16(1), 86 (2024). https://doi.org/10.1007/s40820-023-01301-4
Y. Wang, Q. Zhang, Z.-C. Xue, L. Yang, J. Wang et al., An in situ formed surface coating layer enabling LiCoO2 with stable 4.6 V high-voltage cycle performances. Adv. Energy Mater. 10(28), 2001413 (2020). https://doi.org/10.1002/aenm.202001413
Q. Cheng, A. Li, N. Li, S. Li, A. Zangiabadi et al., Stabilizing solid electrolyte-anode interface in Li-metal batteries by boron nitride-based nanocomposite coating. Joule 3(6), 1510–1522 (2019). https://doi.org/10.1016/j.joule.2019.03.022
X. Hao, Q. Zhao, S. Su, S. Zhang, J. Ma et al., Constructing multifunctional interphase between Li1.4Al0.4Ti1.6(PO4)3 and Li metal by magnetron sputtering for highly stable solid-state lithium metal batteries. Adv. Energy Mater. 9(34), 1901604 (2019). https://doi.org/10.1002/aenm.201901604
X. Zhang, S. Cheng, C. Fu, G. Yin, L. Wang et al., Advancements and challenges in organic–inorganic composite solid electrolytes for all-solid-state lithium batteries. Nano-Micro Lett. 17(1), 2 (2025). https://doi.org/10.1007/s40820-024-01498-y
T. Defferriere, D. Klotz, J.C. Gonzalez-Rosillo, J.L.M. Rupp, H.L. Tuller, Photo-enhanced ionic conductivity across grain boundaries in polycrystalline ceramics. Nat. Mater. 21(4), 438–444 (2022). https://doi.org/10.1038/s41563-021-01181-2
C. Liu, F. Roters, D. Raabe, Role of grain-level chemo-mechanics in composite cathode degradation of solid-state lithium batteries. Nat. Commun. 15, 7970 (2024). https://doi.org/10.1038/s41467-024-52123-w
C. Ye, S. Xu, H. Li, J. Shan, S.-Z. Qiao, Developing cathode films for practical all-solid-state lithium-sulfur batteries. Adv. Mater. 37(23), 2407738 (2025). https://doi.org/10.1002/adma.202407738
H.-K. Tian, Z. Liu, Y. Ji, L.-Q. Chen, Y. Qi, Interfacial electronic properties dictate Li dendrite growth in solid electrolytes. Chem. Mater. 31(18), 7351–7359 (2019). https://doi.org/10.1021/acs.chemmater.9b01967
Y. Xiao, Y. Wang, S.-H. Bo, J.C. Kim, L.J. Miara et al., Understanding interface stability in solid-state batteries. Nat. Rev. Mater. 5(2), 105–126 (2020). https://doi.org/10.1038/s41578-019-0157-5
Q. Ai, B. Zhang, X. Liu, B. Shin, W. Guo et al., Strong and brittle lithium dendrites. Science 391(6790), 1125–1129 (2026). https://doi.org/10.1126/science.adu9988
H.W. Kim, J. Kim, D. Kim, Y. Kim, W.-G. Lee, A flexible and scalable Li-ion conducting film using a sacrificial template for high-voltage all-solid-state batteries. J. Mater. Chem. A 11(27), 14655–14662 (2023). https://doi.org/10.1039/d3ta01194a
R. Kumar, A. Pérez del Pino, S. Sahoo, R.K. Singh, W.K. Tan et al., Laser processing of graphene and related materials for energy storage: state of the art and future prospects. Prog. Energy Combust. Sci. 91, 100981 (2022). https://doi.org/10.1016/j.pecs.2021.100981
E.J. Meier, F.A. An, A. Dauphin, M. Maffei, P. Massignan et al., Observation of the topological Anderson insulator in disordered atomic wires. Science 362(6417), 929–933 (2018). https://doi.org/10.1126/science.aat3406
E.G. Meekel, P. Partridge, R.A.I. Paraoan, J.J.B. Levinsky, B. Slater et al., Enhanced elastic stability of a topologically disordered crystalline metal-organic framework. Nat. Mater. 23(9), 1245–1251 (2024). https://doi.org/10.1038/s41563-024-01960-7
Y. Chen, M. Tan, R. Yang, C.K.W. Lee, H. Zhong et al., Laser-guided self-assembly of thin films into micro-rolls. Adv. Funct. Mater. 34(19), 2400090 (2024). https://doi.org/10.1002/adfm.202400090
R. Shuker, R.W. Gammon, Raman-scattering selection-rule breaking and the density of states in amorphous materials. Phys. Rev. Lett. 25(4), 222–225 (1970). https://doi.org/10.1103/physrevlett.25.222
J.Y. Raty, W. Zhang, J. Luckas, C. Chen, R. Mazzarello et al., Aging mechanisms in amorphous phase-change materials. Nat. Commun. 6, 7467 (2015). https://doi.org/10.1038/ncomms8467
Y. Liu, A. Madanchi, A.S. Anker, L. Simine, V.L. Deringer, The amorphous state as a frontier in computational materials design. Nat. Rev. Mater. 10(3), 228–241 (2025). https://doi.org/10.1038/s41578-024-00754-2
G. Sun, C. Lou, B. Yi, W. Jia, Z. Wei et al., Electrochemically induced crystalline-to-amorphization transformation in sodium samarium silicate solid electrolyte for long-lasting sodium metal batteries. Nat. Commun. 14(1), 6501 (2023). https://doi.org/10.1038/s41467-023-42308-0
X. Chi, Y. Zhang, F. Hao, S. Kmiec, H. Dong et al., An electrochemically stable homogeneous glassy electrolyte formed at room temperature for all-solid-state sodium batteries. Nat. Commun. 13(1), 2854 (2022). https://doi.org/10.1038/s41467-022-30517-y
W. Xie, Z. Deng, Z. Liu, T. Famprikis, K.T. Butler et al., Effects of grain boundaries and surfaces on electronic and mechanical properties of solid electrolytes. Adv. Energy Mater. 14(17), 2304230 (2024). https://doi.org/10.1002/aenm.202304230
F. Wang, M. Zhang, Z. Fang, H. Zhou, J. Wu et al., Mechano-electrical buffer layer at grain boundary induced solid state electrolyte with ultra-high mechanical strength and electrical insulation for stable lithium metal batteries. Energy Storage Mater. 77, 104198 (2025). https://doi.org/10.1016/j.ensm.2025.104198
M.W. Terban, S.J.L. Billinge, Structural analysis of molecular materials using the pair distribution function. Chem. Rev. 122(1), 1208–1272 (2022). https://doi.org/10.1021/acs.chemrev.1c00237
A. Priebe, J. Sastre, M.H. Futscher, J. Jurczyk, M.V. Puydinger Dos Santos et al., Detection of Au+ ions during fluorine gas-assisted time-of-flight secondary ion mass spectrometry (TOF-SIMS) for the complete elemental characterization of microbatteries. ACS Appl. Mater. Interfaces 13(34), 41262–41274 (2021). https://doi.org/10.1021/acsami.1c10352
F. Han, A.S. Westover, J. Yue, X. Fan, F. Wang et al., High electronic conductivity as the origin of lithium dendrite formation within solid electrolytes. Nat. Energy 4(3), 187–196 (2019). https://doi.org/10.1038/s41560-018-0312-z
Y. Zhang, S. Motahari, E.V. Woods, S. Zaefferer, P. Schweizer et al., Mechanically driven Li dendrite penetration in garnet solid electrolyte. Nature 652(8111), 912–918 (2026). https://doi.org/10.1038/s41586-026-10415-9
M. Cai, Y. Dong, M. Xie, W. Dong, C. Dong et al., Stalling oxygen evolution in high-voltage cathodes by lanthurization. Nat. Energy 8(2), 159–168 (2023). https://doi.org/10.1038/s41560-022-01179-3
S. Jo, J. Han, S. Seo, O.-S. Kwon, S. Choi et al., Solid-state reaction heterogeneity during calcination of lithium-ion battery cathode. Adv. Mater. 35(10), 2207076 (2023). https://doi.org/10.1002/adma.202207076
Y. Lu, C.-Z. Zhao, J.-K. Hu, S. Sun, H. Yuan et al., The void formation behaviors in working solid-state Li metal batteries. Sci. Adv. 8(45), eadd0510 (2022). https://doi.org/10.1126/sciadv.add0510